AI_OT: Fueling Efficiency, Powering Progress.
WHAT DATA WE MEASURE
Fueling Efficiency, Powering Progress
AI_OT FOR MACHINES
Your Gateway to Intelligent Machine Management
- Machine data provides the most relevant data acquired live on every machine right from Energy Consumed to
the deliverables. - This is the metric every company looks to acquire but only assumes.
- Data acquisition with interaction is the key for any future closed loop sustenance of an Industry.
HOW DOES IT MATTER
Empowering Machines, Enhancing Operations
DATA ANALYTICS
Due to its ability to help businesses manage, streamline, and analyze massive amounts of data, data analytics has become an essential component of big businesses.
RISK MITIGATION
To determine vulnerable risks in the current workflow. This allows companies to have better advantage over their competitors. Proportionately increasing the revenue.
EQUIPMENT ECONOMICS
Improved insights gives better opportunities to customers to reduce on underutilised equipment and increase workload allocation.
DIGITAL TWINNING
A digital twin is a digital representation of a physical object, person, or process, contextualised in a digital version of its environment. Digital twins can help an organisation simulate real situations and their outcomes, ultimately allowing it to make better decisions.
Solving problems since 1976
CASE STUDIES: IMPLEMENTATION OF INDUSTRY 4.0 IN A MANUFACTURING INDUSTRY
Industry overview: the kapl, India, a leading player in the automotive component manufacturing sector, decided to Embrace industry 4.0 to enhance its operational efficiency, reduce costs, and stay competitive in a rapidly evolving Market.
IMPLEMENTATION OF SMART ENERGY MANAGEMENT:
- Challenge: high energy consumption leading to increased operational costs and environmental impact.
- Solution: integrated smart sensors and monitoring devices throughout the production floor to collect real-time Data on energy usage. Implemented an energy management system connected to a central control system.
- Results –
- Power savings: achieved a 15% reduction in overall power consumption by optimizing energy usage during nonpeak Hours.
- Cost reduction: decreased energy costs, contributing to a 10% reduction in operational expenses.
- Sustainability: aligned with environmental goals, reducing the company’s carbon footprint.
INCREASE IN PROFITABILITY THROUGH PREDICTIVE MAINTENANCE:
- Challenge: unplanned downtime resulting from equipment failures impacting production schedules and Profitability.
- Solution: implemented predictive maintenance using iot sensors and data analytics to monitor equipment health in Real-time.
- Results –
- Downtime reduction: slashed unplanned downtime by 30% through early detection of potential issues.
- Increased equipment lifespan: improved equipment longevity by 20%, reducing the need for frequent replacements.
- Enhanced profitability: boosted overall profitability with a 12% increase in production output.
RISK MITIGATION THROUGH DATA-DRIVEN DECISION-MAKING:
- Challenge: operational risks and uncertainties impacting decision-making and product quality.
- Solution: integrated data from various sources, including supply chain, production, and quality control, into a Centralized analytics platform for real-time monitoring.
- Results –
- Improved decision-making: informed decisions based on real-time data reduced the likelihood of errors and Operational risks.
- Enhanced product quality: reduced defects and rework, contributing to a 25% improvement in product quality.
- Regulatory compliance: mitigated compliance risks by ensuring adherence to industry standards and regulations.
DIGITAL TWINNING FOR PROCESS OPTIMIZATION:
- Challenge: lack of visibility into the production process, hindering optimization and efficiency improvements.
- Solution: implemented a digital twinning system that created virtual replicas of physical production processes, Allowing for real-time analysis and simulation.
- Results –
- Process optimization: enabled continuous improvement by identifying bottlenecks and optimizing workflows.
- Reduced time-to-market: streamlined product development cycles, resulting in a 20% reduction in time-to-market.
- Resource efficiency: optimal resource utilization, contributing to a 15% reduction in raw material wastage.
CONCLUSION:
The implementation of industry 4.0 at kapl not only addressed specific challenges but also transformed the entire Manufacturing landscape. The company experienced substantial savings in power consumption, increased Profitability through predictive maintenance, effectively mitigated risks through data-driven decision-making, and Achieved ease of digital twinning for process optimisation.
AI_OT PRODUCT PRICING
Revolutionize Your Tech Landscape with AI_OT Mastery.
8 MACHINE KIT
(Electrical Wiring at Client Scope) BASIC
Sequence Registers, Integrated Relays, Power Switches, Emergency Switchgears, 24I/O Motion Controller with HMI.
Online Monitoring with Dual Login
HARDWARE
INR 3,00,000 /-
SOFTWARE SUBSCRIPTION
INR 30,000/-
Enquire Now
8 MACHINE KIT
Sequence Registers, Integrated Relays, Power Switches, Emergency Switchgears, 24I/O Motion Controller with HMI.
Online Monitoring with Dual Login
for pricing Enquire Now
8 MACHINE KIT
(Electrical Wiring at Client Scope) ADVANCE
HARDWARE
INR 5,00,000 /-
SOFTWARE SUBSCRIPTION
INR 50,000/-
Enquire Now
8 MACHINE KIT
for pricing Enquire Now
8 MACHINE KIT
(Electrical Wiring at Client Scope) BASIC
HARDWARE
SOFTWARE SUBSCRIPTION
Enquire Now
8 MACHINE KIT
Sequence Registers, Integrated Relays, Power Switches, Emergency Switchgears, 24I/O Motion Controller with HMI.
Online Monitoring with Dual Login
INR 3,00,000 /-
INR 30,000/-
8 MACHINE KIT
(Electrical Wiring at Client Scope) BASIC
for pricing Enquire Now
8 MACHINE KIT
Sequence Registers, Integrated Relays, Power Switches, Emergency Switchgears, 24I/O Motion Controller with HMI.
Online Monitoring with Dual Login
8 MACHINE KIT
(Electrical Wiring at Client Scope) ADVANCE
HARDWARE
SOFTWARE SUBSCRIPTION
Enquire Now
8 MACHINE KIT
Energy Meter with Health Monitoring, Sequence Registers, Integrated Relays, Power Switches, Emergency Switchgears, 24 I/O Motion Controller with HMI. Online Monitoring with Dual Login
INR 5,00,000/-
INR 50,000/-
8 MACHINE KIT
(Electrical Wiring at Client Scope) ADVANCE
for pricing Enquire Now
8 MACHINE KIT
Energy Meter with Health Monitoring, Sequence Registers, Integrated Relays, Power Switches, Emergency Switchgears, 24 I/O Motion Controller with HMI. Online Monitoring with Dual Login